Greenfield Engineering (SM) Ltd.

Greenfield Engineering (SM) Ltd is pleased to announce the latest addition to its manufacturing capability with the installation of a new Amada EGB 1303e press brake at our Waldon Way site. The Amada EGB 1303e further enhances Greenfield Engineering’s sheet metal bending capacity, supporting the company’s continued investment in advanced manufacturing technology, automation, and production efficiency across its operations. Designed to deliver exceptional levels of accuracy, repeatability, and energy efficiency, the EGB 1303e combines advanced servo-electric drive technology with intelligent machine controls to provide highly precise and consistent forming performance across a wide range of materials and component complexities. The machine offers 130 tonnes of bending capacity across a 3 meter working length, enabling efficient processing of both small intricate components and larger fabricated parts. The all-electric bending system delivers significant advantages in both speed and operational efficiency. High-speed ram movement, advanced electric crowning technology, and intelligent angle correction systems help ensure consistent bend accuracy while reducing setup times and improving repeatability throughout production. Servo-electric crowning technology also allows dynamic asymmetric correction during bending, supporting high levels of precision even on complex or offset forms. The EGB 1303e also incorporates advanced back gauge functionality, featuring independently controlled gauge fingers to improve positioning accuracy and provide greater flexibility when processing a variety of component geometries. Combined with AMADA’s intelligent AMNC 4ie control platform, the system supports fast programming, intuitive operation, and improved production efficiency across both prototype and volume manufacturing environments. The installation forms part of Greenfield Engineering’s ongoing programme of strategic investment in modern manufacturing infrastructure, enabling the business to further strengthen production flexibility, improve throughput capacity, and support increasing customer demand across multiple sectors. Company Director Richard Green, commented: “Continued investment in advanced bending technology remains an important part of our long-term manufacturing strategy as it’s core business for us. The addition of the Amada EGB 1303e strengthens our forming capability while supporting efficient, precise, and reliable sheet metal production for our customers. The machine provides excellent flexibility across a wide range of component types and enhances both bending accuracy and production efficiency throughout the business.”

Greenfield Engineering (SM) Ltd is pleased to announce the installation of the advanced AMADA EML2515-AJe PDC punch/laser combination machine, integrated with the RMP 3015-NTK automated material handling system, further strengthening the company’s high-performance sheet metal manufacturing capability. The EML2515-AJe PDC combines high-speed servo-electric punching technology with fibre laser processing within a single fully integrated manufacturing platform. Designed to deliver exceptional flexibility, accuracy, and production efficiency, the system enables multiple manufacturing operations to be completed in one automated cycle, significantly reducing handling time and improving process flow. Equipped with a 3kW fibre laser source and advanced servo-electric punching technology, the EML2515-AJe offers high-speed processing across a wide range of materials including mild steel, stainless steel, aluminum, galvanized, and pre-coated sheet materials. The combination platform allows punching, forming, tapping, laser profiling, marking, and complex contour processing to be completed without secondary OVS operations, supporting improved consistency and reduced lead times. The machine incorporates advanced process integration technology, allowing intricate punched features and laser-cut profiles to be produced simultaneously with high positional accuracy and repeatability. Intelligent sheet repositioning and automated tool management further enhance productivity while minimizing setup intervention and material handling. Integrated alongside the machine, the RMP 3015-NTK automation system delivers fully automated sheet loading, unloading, and material transfer functionality, supporting extended unmanned production and lights-out manufacturing capability. The automated system improves production flow efficiency while reducing operator handling requirements and maximizing machine utilization throughout longer production runs. The installation forms part of Greenfield Engineering’s continued investment strategy focused on automation, digital manufacturing, and scalable production technologies designed to support increasingly complex customer requirements and higher production volumes. Director Daniel Green, commented: “The addition of the EML2515-AJe combination machine significantly enhances our manufacturing flexibility and processing capability. The integration of fibre laser cutting, punching, forming, and automated material handling within a single platform allows us to increase efficiency, improve throughput, and maintain the high levels of accuracy and consistency our customers expect.” This latest investment further reinforces Greenfield Engineering’s commitment to advanced manufacturing technologies, continuous improvement, and highly automated production solutions capable of supporting both high-volume and complex precision sheet metal manufacturing requirements.

Greenfield Engineering (SM) Ltd is pleased to announce the installation of the advanced Amada UK Ltd  EML2515-AJe PDC punch/laser combination machine, integrated with the RMP 3015-NTK automated material handling system, further strengthening the company’s high-performance sheet metal manufacturing capability. Read more from SMI- https://ow.ly/EVEu50YZpA8 Greenfield Engineering (SM) Ltd.

GREENFIELD ENGINEERING INSTALLS £1.3 MILLION STATE-OF-THE-ART POWDER COATING LINE. Greenfield Engineering has taken a major leap forward in precision sheet metal finishing with the installation of a cutting edge powder coating system. The new line combines a Wagner powder booth with an IPS coating centre and a TD Finishing Ltd system incorporating advanced pre-treatment, curing ovens, and an overhead conveyor. This investment is designed to reduce energy consumption, increase productivity, and deliver an exceptional quality finish Find out more in this article with Greenfield Engineering (SM) Ltd. in Surface World Magazine. https://lnkd.in/eJv9-96q #powdercoating #powdercoatingline #ipscoatingcentre #wagner #powdercoatingsystem #sheetmetalfinishing #curingovens #overheadconveyors

A further look at the new Wagner paint line following our feature in the April edition of Surface World Magazine. The images highlight key elements of the installation, from the integrated pre-treatment to M-Cube application booth and IPS Coating Centre with Smart Feeding Technology through to the curing systems. The line has been designed to deliver consistent, high-quality finishes while improving efficiency and reducing environmental impact. A considered investment with Wagner Group and TD Finishing, now fully operational since January and supporting production.

Greenfield Engineering is pleased to announce that its recent £1.3 million investment in a next-generation powder coating facility has been featured in the April edition of Surface World Magazine, a leading publication for the surface finishing industry in the UK. The feature highlights the scale, capability, and strategic importance of the company’s new paint line, supplied in partnership with Wagner Group and integrated by TD Finishing. This major investment represents a significant step forward in Greenfield Engineering’s commitment to delivering high-quality, consistent finishing solutions while advancing operational efficiency and sustainability. Being featured in Surface World reflects broader industry recognition of Greenfield Engineering’s continued investment in advanced manufacturing technologies. The publication outlines how the new facility strengthens the company’s position as a leading UK subcontract sheet metal manufacturer offering a fully integrated, end-to-end service. The article also acknowledges the collaborative effort behind the project, from initial concept and system design through to installation and commissioning. https://lnkd.in/dKnQeRwW

Last week marked another key step in our continued investment at the Waldon Way site, with the arrival of two new machines from Amada UK Ltd. We have taken delivery of a 1303e EGB press brake, alongside an EML2515-AJe PDC. The EML will be paired with RMP 3015-NTK automation, which will be installed following the bank holiday. It has been several years since we last operated a punch/laser combination machine, so this represents an important capability enhancement for the business and a valuable opportunity for the team as we integrate this technology back into production. In parallel, the addition of a 130 tonne, 3 meter press brake further strengthens our bending capacity, with commissioning currently underway. Appreciation is extended to the Charles Russell Transport team for a seamless delivery and installation. #sheetmetal #ukmanufacturing #devonmanufacturing

Greenfield Engineering is pleased to announce a significant advancement in its quality assurance capability with the introduction of the Planar P150.35 measurement system, incorporating Surfscan and ACS-P-AOI-P150.35 technologies. This investment forms part of the company’s continued focus on precision, traceability, and digital quality management across its manufacturing operations. Our latest investment is the InspecVision Planar optic non-contact, 2D optical inspection measurement system. The Planar metrology solution is an advanced optical scanner designed to measure and perform precise, accurate inspection of both flat and thinner sheet metal components. The system includes a 2D automatic repositioning upgrade, using intelligent markers to stitch multiple scans together. This enables accurate measurement of components larger than the machine’s table surface. Advanced integrated 2D CAD interactive PolyWorks software verifies components against customer drawings, ensuring full dimensional conformity. The addition of Surfscan technology enhances surface inspection capability, allowing detection of subtle defects and inconsistencies not visible through conventional methods. Complementing this, the ACS-P-AOI-P150.35 automated optical inspection system introduces intelligent, high-speed inspection through advanced imaging and analysis. As part of this investment, Greenfield Engineering has implemented the Full system installation and calibration to ensure optimal performance from day one with on-site training for up to three candidates. An initial two-day training programe covering system operation, measurement techniques, and reporting. A follow-up training session to be completed within six months of installation, reinforcing capability and supporting continuous improvement This structured approach ensures effective adoption of the technology and maximizes long-term value across the business. The InspecVision Planar system will be integrated into Greenfield Engineering’s PPAP and first-off inspection processes. By linking directly with CAD models, the system enables precise overlay mapping, visually identifying components that are within or outside tolerance. This approach removes the reliance on large amounts of manual inspection, ensuring consistent, repeatable validation before production begins. The result is fully traceable, quality-assured components delivered efficiently to the shop floor. For Greenfield customers, this investment provides: Greater dimensional accuracy and consistency, Enhanced surface and visual inspection capability, Faster inspection turnaround and reporting, Improved traceability and compliance, Reduced risk of defects progressing into production. This latest investment reinforces Greenfield Engineering’s commitment to adopting advanced inspection technologies. By integrating metrology systems with digital quality processes.

Great article from our trusted partner Amada UK Ltd explaining the continued development and equipment investments at Greenfield Engineering. https://lnkd.in/e6sJqAih

Greenfield Engineering continues to strengthen its commitment to precision, traceability, and customer assurance through the implementation of the High -QA Inspection Manager (IM) Factory system across its manufacturing operations. This advanced, database-driven platform supports Greenfield’s ongoing investment in digitalization, enabling a more streamlined and controlled approach to inspection planning and quality management. Operating on a flexible floating license model, the system allows multiple users across the business to access the software efficiently, supporting both engineering and quality teams across sites. The introduction of IM Factory brings significant capability enhancements, including automated ballooning and GD&T extraction directly from 2D drawings. This enables faster creation of inspection plans and reduces manual input, ensuring greater consistency and accuracy throughout the process. For Greenfield’s customers, this translates into tangible benefits. Enhanced reporting capabilities including PPAP, FAI, and Form 1-2-3 documentation ensure full compliance with industry standards while providing clear, structured, and professional inspection outputs. The system’s revision control and centralized database further strengthen traceability, offering complete visibility of part history and inspection data at any stage of production. Additionally, the ability to import shop floor and CMM data supports real-time quality verification, reducing lead times and enabling faster response to customer requirements. Integrated user access controls and asset management tools also ensure that all processes are governed, secure, and aligned with best practice. As part of the implementation, Greenfield’s team is undergoing comprehensive training to fully utilize the system’s capabilities, reinforcing the company’s culture of continuous improvement and technical excellence. This latest investment underpins Greenfield Engineering’s position as a forward-thinking manufacturing partner delivering not only high-quality sheet metal components but also robust, data-driven quality assurance that customers can rely on.